In the air compressor equipment use process human machine and environment three factors directly affect the compressor equipment performance.To improve the performance of compressor equipment, it is necessary to strengthen the management of human, machine and environment.Due to the continuous development of science and technology and the wide application of new technologies, new materials and new processes, the types of compressor equipment are more complete, the structure is more complex, and the requirements of compressor equipment operators are also correspondingly increased.Therefore, strengthen the skill training of operators, so that they should not only understand the structure, principle, performance and operation skills of compressor equipment, but also master the rapid fault diagnosis and maintenance ability of compressor equipment.Good technical level of operators can greatly improve the utilization rate and completion rate of compressor equipment, avoid the damage of compressor equipment caused by human factors, shorten the maintenance time and maintenance cycle of compressor equipment, and create good economic benefits for enterprises.
In addition, the operating personnel work attitude and motivation, the use of the sense of responsibility to the compressor equipment performance has a great influence, a qualified operating personnel should have high sense of responsibility and professional sense of honor, to be able to adjust our position, love their job, obey the leadership of the management and appointed, enforce the compressor equipment safety operation procedures and safety production.Therefore, it is necessary to strengthen the quality education and training of operators, improve the sense of responsibility of operators, so as to effectively improve the working enthusiasm and initiative of operators, and ultimately achieve the purpose of improving the utilization rate and completion rate of compressor equipment, and obtain good economic benefits.
Strengthening the maintenance of air compressor equipment is an important way to improve the performance of compressor equipment.Compressor equipment maintenance quality is the premise and foundation of compressor equipment usage, compressor equipment in the process of long-term use, mechanical parts wear, clearance increases, coordination with the changes, the compressor equipment should be static balance and dynamic balance is destroyed, work stability, reliability and mechanical efficiency dramatically drop, even cause some assembly and parts of permanent damage.Therefore, it is necessary to establish effective compressor equipment management mechanism, especially increase the intensity of the compressor equipment maintenance management, strictly implement the rules and regulations, combined with the actual situation, the scientific, efficient and reasonable maintenance plan, develop a staff responsible for inspection, on time according to the level to do a good job of compressor equipment maintenance, regular maintenance case detection, and earnestly compressor equipment maintenance record.
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The specific content includes the following four aspects:
1, strengthen the equipment maintenance of the refsheng air compressor, to prevent miswarranty, prevent leakage warranty.Due to improper maintenance is one of the main causes of equipment failure, maintenance work must be enforced.The maintenance manager shall formulate effective maintenance plan according to the mechanical maintenance operation manual, and carry out technical disclosure with the operator to check the implementation of the maintenance at any time.At the same time, the establishment of reward and punishment mechanism, reward and punishment of inferior, in order to strengthen the sense of responsibility of the vast number of operators, to mobilize their enthusiasm and enthusiasm for work, effective maintenance work, to ensure the normal operation of compressor equipment.Therefore, maintenance work to grab from the source, and prevent to repair with care.
2, strengthen the daily inspection of equipment, inspection results should be recorded in detail, including not only the previous maintenance records, replacement records, but also daily use and workload records, in order to analyze and judge the mechanical fault, timely and accurate elimination of hidden trouble.
3. The maintenance manager shall timely grasp the situation and understand the overall situation, make a reasonable and detailed air compressor maintenance plan, and give instructions and supervision on maintenance operations and procurement activities, so as to avoid unnecessary maintenance and waste of costs.
4. Strengthen maintenance management, establish and improve maintenance rules and regulations for air compressors, and emphasize the role of maintenance management;Improve the data statistics system, and file all faults;To operators and aircraft management personnel to achieve clear responsibility, clear reward and punishment;To purchase, processing parts and other work to strengthen supervision, to ensure the positive air compressor parts quality and quantity.
Strengthening the management and maintenance of environment is a necessary way to improve the service performance of air compressor.Many large air compressor equipment such as screw type air compressor equipment, high pressure air compressor equipment, mobile air compressor and other large scale, each part of the quality of several tons to dozens of tons, the requirements for the work site is more strict.Choice, we must give full consideration to the work site to the wind, rivers, and the effects on the device may, surrounding buildings and ground smooth, dense, as far as possible, avoid compressor equipment in use process due to the large weight, the tilt of violent vibration causes such as equipment, foundation subsidence and cause unnecessary damage and economic loss.When compressor equipment is used under very hot and cold conditions, necessary measures should be taken to protect the compressor equipment, and necessary adjustments should be made to some parameters of the equipment according to the actual situation.If the size of the wind has a very important impact on the normal work of the compressor equipment, when the wind is too large, the equipment conveyor belt will run off, serious will occur belt tear or tilt.
In addition, because the power of modern large air compressor equipment varies from dozens of kilowatts to hundreds of kilowatts, so the compressor equipment to provide power to the energy device security, stability and economy have higher requirements.Before starting up the compressor equipment, the system maintenance and inspection should be carried out on the energy device to comprehensively check the output power, working stability and safety of the generator, so as to provide strong power support for the normal work of the equipment.